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 Post subject: Very low voltages on new 1848 build
PostPosted: Sat Nov 17, 2007 2:01 pm 
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Joined: Sat Nov 17, 2007 3:46 am
Posts: 3
Location: Long Beach, CA
Hello Ruel (and everybody else!!!)

I'm hoping I can get some help with this. I put together an 1848 kit with the 2U transformer and power kit last night. It powers up, no smoke, LEDS turn on, but I am getting very low voltage readings. I think there may be a problem with the transformer. This post says I should be getting at least 18VAC across AC1-CT and AC2-CT, and 36VAC across AC1-AC2. Here's what I'm getting:

(measured disconnected and connected to the pcb)
AC1 and CT=7.4VAC
AC1 and CT=7.3VAC
AC1 and AC2=15.7VAC

(measured with AC1-CT-AC2 connected to pcb)
48VDC and GND=17.9VDC to 18.5VDC (adjusting the trim low to high)
+ and GND=1.3VDC to 8.4VDC
- and GND=-1.2VDC to -8.3VDC

The transformer primaries are wired like this, secondaries are wired one set of blue/green tied together as CT and the other set as AC1 and AC2, per the build guide. I triple checked all components while populating and soldering the pcb. I've gone over all the joints and everything looks OK to me.

One thing I noticed is that the trafo gets very hot, I can hear the plastic kind of sizzle when I switch it on. Is that normal?

Thanks!

Jose


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 Post subject:
PostPosted: Sat Nov 17, 2007 4:35 pm 
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Joined: Mon Jun 25, 2007 6:09 pm
Posts: 1261
Location: Music City
Quote:
One thing I noticed is that the trafo gets very hot, I can hear the plastic kind of sizzle when I switch it on. Is that normal?


No that is not normal. Please disconnect and recheck everything.

Quote:
the transformer primaries are wired like this,


Yes, this wiring guide is for 110V operation. Are you on 110V or 220V?

Quote:
It powers up, no smoke, LEDS turn on, but I am getting very low voltage readings. I think there may be a problem with the transformer. This post says I should be getting at least 18VAC across AC1-CT and AC2-CT, and 36VAC across AC1-AC2. Here's what I'm getting:


Quote:
AC1 and CT=7.4VAC
AC1 and CT=7.3VAC
AC1 and AC2=15.7VAC


These are very low numbers. Less than 1/2 of what it should be.


Can you send me a good, clear, color photo of your build?

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 Post subject:
PostPosted: Sat Nov 17, 2007 4:36 pm 
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Joined: Mon Jun 25, 2007 6:09 pm
Posts: 1261
Location: Music City
Okay, I see you're in Long Beach, CA.... so you're 110V.

Send me a photo of your wiring guide so I can see if there's anything amiss.

Quote:
(measured disconnected and connected to the pcb)
AC1 and CT=7.4VAC
AC1 and CT=7.3VAC
AC1 and AC2=15.7VAC


That doesn't seem right.

PM or email me your name and address. I'll send you a replacement trafo. If you can, please send back the defective trafo so I can complain and send it back to my supplier!

Thanks!

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 Post subject:
PostPosted: Sat Nov 17, 2007 10:26 pm 
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Joined: Sat Nov 17, 2007 3:46 am
Posts: 3
Location: Long Beach, CA
Email sent.

For the benefit of anybody reading this, here are some pictures of my build:
http://picasaweb.google.com/jose.franco/FiveFishPSU1848

Thanks!


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 Post subject:
PostPosted: Sun Nov 18, 2007 12:30 am 
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Joined: Sat Nov 17, 2007 3:46 am
Posts: 3
Location: Long Beach, CA
I had the secondary side wired wrong!!!

It was wired like this.

I rewired it like this.

All voltages now measure correctly and the transformer is nice and cool.

Thanks for all your help Ruel!!!


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 Post subject:
PostPosted: Sun Nov 18, 2007 10:13 am 
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Joined: Mon Jun 25, 2007 6:09 pm
Posts: 1261
Location: Music City
I will include a wiring diagram on the instructions PDF to make it clearer which blue and green wire needs to be tied together.

Glad its working now.

PS: I don't need to send a replacement trafo.

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